XL40 (D/C) LED Headlight Kit w/ KTM '14-16 Shell - KTM 250-350 SX-F/XC-F/XCF-W (’14-16); 450-500 XC-W (’13-16)

The Baja Designs XL40 LED Headlight Kit with Shell is a motorcycle-specific lighting upgrade built for KTM dirt bike riders who push into low-light conditions on singletrack, dual-sport routes, and open desert terrain. Drawing inspiration from the XL80 platform, the XL40 brings that same trail-proven performance to bikes running lower-output OEM stators that couldn't support heavier lighting systems — giving you a genuine premium option where few existed before.

At the heart of this kit is the XL Trail Lens, which produces both a vertical and horizontal beam pattern designed to spread light evenly across near-field and peripheral zones. Rather than concentrating intensity into a harsh center hot spot, the Trail Lens redistributes illumination to handle quick elevation changes, tight corners, and technical singletrack transitions with confidence-inspiring clarity.

The complete headlight assembly arrives pre-installed inside a vehicle-specific shell, so fitment is direct and installation stays straightforward — no fabrication or adapting required. Note that a harness is sold separately, so plan accordingly when building out your lighting system. If your KTM has been holding you back from riding after dark, this kit is the practical fix.