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XL40 (D/C) LED Headlight Kit w/ KTM '08-13 Shell - KTM 250-350 SX-F/XC-F (’11-13); 450-500 XC-W (’12); 500 EXC (’12-13); 505 XC-F (’08-09)

Baja Designs  |  SKU: 82-0003  |  Barcode: 810160464655
Regular price $443.00 USD
Free shipping Orders $500+
Canadian orders No duties / brokerage
Authorized Baja Designs Dealer
Returns 30-day easy
What's in the box 3 ITEMS
- (1x) XL40 (D/C) – Trail Lens Clear
- (1x) KTM 2008-2013 Headlight Shell
- All Necessary Mounting Hardware
Optical
Lumens 5224
Color temperature 5000K
Power 43W / 3.4A
Construction
Housing material Powder Coated Cast Aluminum
Lens material Hardcoated Polycarbonate
Lens color Clear
Bezel material Powder Coated Cast Aluminum
Install
Sold as Kit
Brackets included Yes
Harness included No — sold separately
Compliance
IP rating IP69K
Warranty
Warranty Limited Lifetime
Features & benefits
Satisfaction Guarantee
30-Day Money Back Guarantee
Limited Lifetime Warranty
Complete Purchase Protection
uService
Replaceable Lenses And Optics
ClearView
All The Light, Right Where You Need It
MoistureBlock
Waterproof, Rain Proof, Submersible
CopperDrive
Safely Driving LEDs at 100 Percent
5000K Daylight
Less Driver Fatigue, Natural Color
Description

The Baja Designs XL40 LED Headlight Kit with Shell is a moto-specific lighting upgrade built for KTM dirt bike riders who push into low-light conditions on trail, dual sport, and desert terrain. Designed with the same performance pedigree as the XL80, the XL40 brings serious illumination to a broader range of motorcycles — including those running lower-output OEM stators that couldn't handle more demanding setups.

At the heart of this kit is the XL Trail Lens, which produces both a vertical and horizontal beam pattern tuned for technical riding. Rather than throwing a harsh centre hotspot, the Trail Lens redistributes light across your field of view — giving you better visibility through elevation changes, tight corners, and fast singletrack transitions where peripheral awareness matters most.

This kit comes with the XL40 unit pre-installed inside a KTM-specific headlight shell, so fitment is straightforward and clean without fabrication or guesswork. Mounting hardware is included, making this a practical bolt-on solution for riders who want a meaningful visibility improvement without a complicated install. Note that a wiring harness is sold separately.

Documentation
$443.00● In stock